1991 Santana Samurai

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
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tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 222
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Tue Nov 26, 2024 4:59 pm

Purchased a 7" lamp mounting set [usually for Mini, MGB et., which needed to be modified for the Samurai.
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Cut the shell with a Dremel as near to the support ring as I could and then ground the edge down till almost flat.

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tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 222
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Tue Nov 26, 2024 10:50 pm

First stage, located outer ring positions for beam adjustment screws. 12mm diameter holes required. There are in addition 4 No fixing points.
After much measurement, remeasure, relocation drilled holes in stages, 3, 5, 8, 10mm and finished off with a file.
20241126_110029.jpg

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tomcat
Engaged 4wd low
Engaged 4wd low
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Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Tue Dec 03, 2024 3:26 pm

A number of small jobs are ongoing. Mainly trying to resolve the wiring upgrades.
Am converting indicators to LEDS and upgrading headlights with relays.
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tomcat
Engaged 4wd low
Engaged 4wd low
Posts: 222
Joined: Wed May 04, 2022 6:59 pm

Re: 1991 Santana Samurai

Post by tomcat » Fri Dec 20, 2024 6:19 pm

Bits of work been done. Nothing major mainly electrics.
Found windscreen washer had 2 pumps. Seems original was not replaced but inline pump put in. Outlet to that has snapped off and so I am sorting out replacement system.
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