Zuk on 38's

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Tue May 15, 2012 1:43 am

Thanks Dan for taking the time to post,

Even with the tools and material it was still a struggle. Went through a couple of design changes and I still have to add the AC bracket to it.

I should have the complete bracket done this weekend. It will then be trimmed down and some holes put in to lighten it.

Thanks for the compliment, Terry

User avatar
ScottieJ
The Boss
The Boss
Posts: 11621
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: Zuk on 38's

Post by ScottieJ » Tue May 15, 2012 12:42 pm

Awesome work on the Trans mount Terry, Looks like a nice strong, (relatively) simple and effective upgrade to the original mount.
Zuki Build

Steady as she goes!

User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Mon May 21, 2012 10:25 pm

Thanks Scott,

Seems like its taking me longer to come up with good ideas. Old age setting in.


Here is the finished PS/AC bracket. Still have to make some type of belt tensioner.

Got to say this one really had me scratching my head a few times. Just because you made the bracket doesn’t mean you are going to be able to use the bracket.

There were a lot of obstacles to overcome while making this bracket:

Rite off the bat the mounting bolt locations on the motor just happened to be dead middle of the rear support bracket.

The top mounting bolt for the pump was too long to remove because of the oil filter.

There wasn’t enough room to install the pump in the frame with the lower bracket ear on,

Welding a sandwich plate bracket will tend to move a bit making a tight fit if you are lucky.

Make the single bracket a simple design yet strong enough to hold both the PS/AC.

The top portion of the bracket needed to be left open to be able to pull tight on the PS/AC for a secure mounting.

Decided to use serpentine pulleys half way though making the brackets and lining up the pulleys was a bit of a challenge as well.

You can purchase a compressor but it does not come with the manifolds to connect the hoses to.

Probably forgot a few and finally got it done despite the obstacles.




Image



Image



Image


Image

User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Sun Jun 03, 2012 2:18 am

Finished up the belt tensioner and bracket and installed a 4 ribbed belt.


Image



Needed to make a custom return line elbow for the pump because the pump is located between the frame and motor.


Image


Here are a few views of the finished PS/AC. To mount the pump in the bracket with the motor in the engine compartment. The front lower arm needed to be removed which does not compromise the strength of the bracket.


Image

User avatar
dan_2k_uk
I spend far too much time on here
I spend far too much time on here
Posts: 4924
Joined: Tue May 06, 2008 5:19 pm
Location: Swindon, Wiltshire

Re: Zuk on 38's

Post by dan_2k_uk » Sun Jun 03, 2012 6:00 pm

Great work as per usual.

Keep up the interesting posts :thumbup:
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Tue Jun 05, 2012 7:56 pm

Thanks Dan,

Just trying to make all the parts with the same amount of quality or it gets made again. There should be some more interesting things to come before it is finished.

User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Tue Jun 05, 2012 7:57 pm

Motors In!!


Image


Image

User avatar
OllieSJ
...
...
Posts: 0
Joined: Tue Feb 28, 2012 2:15 pm

Re: Zuk on 38's

Post by OllieSJ » Wed Jun 06, 2012 9:16 am

just asking how much is the insurance on that mean thing
Sj410Q- Spacers, Bucket seats, Su carb , Mot and Tax

User avatar
ScottieJ
The Boss
The Boss
Posts: 11621
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: Zuk on 38's

Post by ScottieJ » Wed Jun 06, 2012 12:48 pm

j373mud wrote:just asking how much is the insurance on that mean thing
Terry is in the USA. insurance is done completely differently there!

Looking good Terry, it's nice to see the engine finally at home in the engine bay! it's definitely a major step towards completion.
Zuki Build

Steady as she goes!

User avatar
TanZuk
Engaged 4wd low
Engaged 4wd low
Posts: 234
Joined: Thu Jan 05, 2012 11:17 pm
Location: Pompano Beach, Florida US

Re: Zuk on 38's

Post by TanZuk » Sun Jun 10, 2012 11:13 pm

Scott,

Thanks for answering the insurance question. Really didn't know how to
respond to that one. I think that all the different rule for the same vehicle are really over doing it.

Yes, just inching my way to the end of the list. The shop is getting around 100 degrees so it is not going to be pleasant for the next several months working.

Post Reply