Dan's Suzuki Samurai build

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
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dan_2k_uk
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Re: Dans Zook Build - Update 6th June

Post by dan_2k_uk » Thu Jun 07, 2012 5:52 pm

Cheers. I had one bar of gprs signal. It took most of my lunch break just for the exchange of 3 messages so a search was off limits.
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Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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Darrell
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Re: Dans Zook Build - Update 6th June

Post by Darrell » Thu Jun 07, 2012 7:35 pm

Thought I'd better post something :D , Torque settings and shim numbers (even if they are on the other diagram :oops: )
I won't bother with the preload, I doubt any of us go through with that bother :er:
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Shims.png
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2005-GV 1600se, "Hell" What do I know!

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OllieSJ
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Re: Dans Zook Build - Update 6th June

Post by OllieSJ » Thu Jun 07, 2012 8:48 pm

mate your suzuki is sick
Sj410Q- Spacers, Bucket seats, Su carb , Mot and Tax

trotter
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Re: Dans Zook Build - Update 6th June

Post by trotter » Fri Jun 08, 2012 8:40 am

Quick call the car doctor!!
if in doubt, FLAT OUT!

mans tool kit > duct tape, wd40 and a bfh is all you ever need

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ScottieJ
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Re: Dans Zook Build - Update 6th June

Post by ScottieJ » Fri Jun 08, 2012 9:44 am

trotter wrote:Quick call the car doctor!!
:lol: :lol:
Zuki Build

Steady as she goes!

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dan_2k_uk
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Re: Dans Zook Build - Update 6th June

Post by dan_2k_uk » Tue Jun 26, 2012 7:37 pm

No exciting stuff really happening here but still motoring along.

Bumper is all hooked up and working. (looks ace)

Changed kingpin bearings, and knuckle seals/felts and cleaned and regreased bearings, cv, and freewheeling hubs while I was at it.

Body is now actually bolted to the chassis instead of just resting on it.

Fitted a new steering damper which I had to weld a hoop to as it had a pin.

Started making a adapter to go on the airbox side of the SU as the old elbow I used to use wouldnt work very well as the airbox needs repositioning.

Today I finally found something free to use as wheel arches. Just need to "borrow" it tomorrow. :lol:

Still need some kingpin shims and also one or the stepped bolts that goes in the knuckle seal retainer if anyone can save me a trip to suzuki it would be appreciated.

Will stick some photos up if I get the arches sorted tomorrow.

Dan
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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ScottieJ
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Re: Dans Zook Build - Update 6th June

Post by ScottieJ » Wed Jun 27, 2012 2:13 am

Dan come visit my workshop at the weekend and ill sort you out some shims and the bolts ;) anything else you might need? I really need to clear out some of the Suzuki parts store I seem to have hoarded over the years :lol:
Zuki Build

Steady as she goes!

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dan_2k_uk
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Re: Dans Zook Build - Update 6th June

Post by dan_2k_uk » Wed Jun 27, 2012 7:05 am

I'm off to the alps riding for a week on friday then staying in France for another 4 days for a mates wedding.

Will have to hook up with you when I get back mate.
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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ScottieJ
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Re: Dans Zook Build - Update 6th June

Post by ScottieJ » Wed Jun 27, 2012 9:54 am

No worries, just give me a shout when you want to come over, can always do an evening nxt week if you want, hey you could even give me a hand with some prep and paint :lol:
Zuki Build

Steady as she goes!

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dan_2k_uk
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Re: Dans Zook Build - Update 6th June

Post by dan_2k_uk » Wed Jun 27, 2012 10:26 am

Think I owe u a few hours labour anyway so yeah I will give u a shout when I get back.
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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