Sj410 fuel pump oil leak

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Sj410red
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Sj410 fuel pump oil leak

Post by Sj410red » Fri Sep 06, 2013 9:11 pm

Hi all, been having probs stopping my oil leak, I have removed fuel pump 3 times and made up new gaskets and last time put 2 gaskets back on with gasket sealant on all surfaces, but after a run up, theres still a slight leak dripping onto the gearbox bell housing.
Any ideas gladly welcomed as I'm fed up with the drive being a mess!
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

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Darrell
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Re: Sj410 fuel pump oil leak

Post by Darrell » Fri Sep 06, 2013 10:30 pm

Is it possible that the gasket that joins the distributor housing to the cylinder head is leaking?
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Sj410red
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Re: Sj410 fuel pump oil leak

Post by Sj410red » Fri Sep 06, 2013 11:37 pm

Hi, no I've cleaned the area and it's defo coming from fuel pump to distrib housing joint
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

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Sj410red
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Re: Sj410 fuel pump oil leak

Post by Sj410red » Sat Sep 14, 2013 8:20 pm

After reading some posts on crankcase breathers, I checked mine, the 1 which should go to the air box had a bolt cable tied in the end of it, as previous owner who fitted snorkel had blanked it off, so I've fitted a crank case breather in its place of the blanking bolt, also removed and checked the pressure release valve on top of carb, it rattled on removal but wd'ed it and it rattles bit more now, so I cleaned base of fuel pump, and top of gearbox of oil, tightened fuel pumps bolts just a bit more, test drive, and still it's weeping from that joint! has anyone known of these joints warping thus making them unsealable? All comments welcome, thanks Richard
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

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Re: Sj410 fuel pump oil leak

Post by Tramp » Sat Sep 14, 2013 9:01 pm

Is it coming from the joint, or leaking from the bottom of the pump? At the bottom of the pump there is a little breather hole when the pump is worn it leaks a little oil through and drips down onto the bell housing, some people have been known to put a screw in the hole to block it and cure the leak but I replaced the pump

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Sj410red
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Re: Sj410 fuel pump oil leak

Post by Sj410red » Sat Sep 14, 2013 9:08 pm

Hi, I wasn't aware of a breather hole, the oil appears on the gasket line of pump to dizzy joint, I have checked for it running down but can find any trail, where is this breather hole? Is it higher up nearer the diaphram area?
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

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Darrell
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Re: Sj410 fuel pump oil leak

Post by Darrell » Sat Sep 14, 2013 9:19 pm

I don't think the 410 fuel pump has this weep hole ??
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410 fuel pump 1.JPG
410 fuel pump 1.JPG (23.69 KiB) Viewed 7348 times
410 fuel pump 2.JPG
410 fuel pump 2.JPG (23.85 KiB) Viewed 7348 times
410 fuel pump 3.JPG
410 fuel pump 3.JPG (23.89 KiB) Viewed 7348 times
410 fuel pump 4.JPG
410 fuel pump 4.JPG (24.86 KiB) Viewed 7348 times
2005-GV 1600se, "Hell" What do I know!

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Sj410red
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Re: Sj410 fuel pump oil leak

Post by Sj410red » Sat Sep 14, 2013 9:30 pm

Yep that's like my pump
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

User avatar
Sj410red
Engaged 4wd low
Engaged 4wd low
Posts: 121
Joined: Sun Sep 01, 2013 1:54 am
Location: Clacton on sea, Essex
Contact:

Re: Sj410 fuel pump oil leak

Post by Sj410red » Sun Sep 15, 2013 6:25 pm

I've had a breakthrough! After cleaning up pump and running engine up, and a very close inspection, the oil seemed to be coming from the pin which goes thru pump, which is the pivot for the pump arm, so junked that pump n went and raided my rotten sj for a pump, got it off, compared it, similar, but no visible pin showing, slight different design, made up the 7th paper gasket, bolted it on, and presto, no leak ( so far ) !
So if anyone's got an oil leak coming from ther pump, check the pivot pin which runs thru pump, left to right, bolt to bolt, it cud be weeping from that!
3" calmini lift springs
6" shackles
Rough Country Shocks
Z bar
32mm spacers
Aisan free wheeling hubs
Roll bar
Snorkel
K&N air filter
Poly bushes all round
Diff & Box high breather pipes
Front Diff guard

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Jordi
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Re: Sj410 fuel pump oil leak

Post by Jordi » Sun Sep 15, 2013 9:00 pm

Good detective work bud :thumbup:

I love doing the same job half a dozen times too.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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