vitara/samurai exhaust manifold.

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mk1joe
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vitara/samurai exhaust manifold.

Post by mk1joe » Mon Sep 23, 2013 9:07 pm

hey,
Im currently running a vitara 8v with a standard samurai manifold and exhaust. is there a lot of difference in the bore of the vitara exhaust? eg: would it be worth putting a vitara exhaust on it? i imagine it would probably help it breathe a lot better.

also im going about making my own inlet manifold but i noticed this hole in the head.
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its in the vitara head and the samurai head, but theres no hole in the manifold for it to go into, so what does it do? is it importiant?

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Thanks for the help guys

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Re: vitara/samurai exhaust manifold.

Post by Edweird » Mon Sep 23, 2013 11:59 pm

A completely ignorant guess, I'd say it's part of some kind of exhaust recirculation system that's not in use.
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Re: vitara/samurai exhaust manifold.

Post by twiss » Tue Sep 24, 2013 8:17 am

Thats the preheat system for the inlet manifold. Helps it all warm up quicker!

You don't really need it... sometimes when you have an exhaust manifold with it and inlet manifold without it it can make a nasty exhaust ticky sound coming from almost inside the engine... when this happened to me I just blocked the preheat in the exhaust manifold
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Re: vitara/samurai exhaust manifold.

Post by ScottieJ » Tue Sep 24, 2013 4:48 pm

twiss wrote:Thats the preheat system for the inlet manifold. Helps it all warm up quicker!

Incorrect, it's there for an EGR system. Something that was not fitted on carb'd models therefore is blanked off.
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Re: vitara/samurai exhaust manifold.

Post by mk1joe » Tue Sep 24, 2013 7:41 pm

i see! i didnt know EGR went back that long ago. but thanks for the info:)

and also its probably best to run a standard vitara exhaust right? rather than a smaller samurai one.

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Re: vitara/samurai exhaust manifold.

Post by ScottieJ » Tue Sep 24, 2013 10:18 pm

Yeah I would run the vit manifold over the 1.3 one! No point restricting your engine.
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Re: vitara/samurai exhaust manifold.

Post by dan_2k_uk » Tue Sep 24, 2013 10:21 pm

ScottieJ wrote:Yeah I would run the vit manifold over the 1.3 one! No point restricting your engine.
I measured them and both were the same (ports at least). Vit one fouls the chassis rail and SJ one bolts straight up to existing exhaust. Easy choice.
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Re: vitara/samurai exhaust manifold.

Post by ScottieJ » Tue Sep 24, 2013 10:51 pm

? Strange as I have loads of room and I run the vit manifold and downpipes? I also actually measured the ports on a 1.3 and 1.6 head the other day when we was building up an engine for dads maruti and the 1.3 were quite a bit smaller? Unless I was being an idiot??
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Re: vitara/samurai exhaust manifold.

Post by dan_2k_uk » Tue Sep 24, 2013 10:56 pm

The head ports were different but the manifolds and gaskets were the same.

Guess out engines are at different angles so mine fouled.
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Re: vitara/samurai exhaust manifold.

Post by ScottieJ » Tue Sep 24, 2013 10:58 pm

I'm intrigued, maybe my exhaust manifold is different to the one you had, I'm gonna have to compare it to the one on dad's maruti :lol:
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