Jordis 1988 Samurai (Re)Build
Re: Jordi's 1988 Samurai Build
That's an area I've repaired on at least 4sjs as said earlier I just lift the body 6" off the chassis and so I have space to clean it all up and weld it.
I wouldn't go through the effort of making complete new floorpans for a little bit of rust, I would just cut out the rust back to good metal and butt weld repair patches in.
I wouldn't go through the effort of making complete new floorpans for a little bit of rust, I would just cut out the rust back to good metal and butt weld repair patches in.
- Jordi
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Re: Jordi's 1988 Samurai Build
Gonna pressure wash it inside and out after tomorrow. Wire brush it all up and assess the situation.
I know it's a common spot to rust through, just a pain as it needs lifting off the chassis a bit.
I know it's a common spot to rust through, just a pain as it needs lifting off the chassis a bit.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
- dazerede
- Suzuki, will you marry me?
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Re: Jordi's 1988 Samurai Build
Don't forget the pics
Suzuki Sj 410 Jap Built
Recaro Seats Fitted
Landini Blue Colour
Full rollcage and winch bumper
1.6 8v vitara lump with su carb
4” calmini lift kit
235/75/15 insa turbo special tracks
99.9% Rust Free
BUILT NOT BOUGHT
Recaro Seats Fitted
Landini Blue Colour
Full rollcage and winch bumper
1.6 8v vitara lump with su carb
4” calmini lift kit
235/75/15 insa turbo special tracks
99.9% Rust Free
BUILT NOT BOUGHT
- Jordi
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Re: Jordi's 1988 Samurai Build
Will do Dazerede. Looking forward to it as it's a new site to me. Just been out and put the plastic arches back on to hide the gaping hole in the drivers side rear arch.dazerede wrote:Don't forget the pics
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
- Jordi
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- Location: Darlington, Co. Durham
Re: Jordi's 1988 Samurai Build
Well I'm off to look at a truck cab / tray back body tomorrow. It's doesn't look perfect in the pics, but how many rot free SJ bodys even exist? I'm hoping it will be repairable, will require some adjustment to fit over my tyres anyway and mount my exhaust.
I don't even think mine is worth attempting to repair, everywhere you prod is rusty or rotten. Amazed I haven't fallen through the floor yet. Everytime I pressure wash it more and more day light comes through my foot well.
The plan is to repair it and swap the bodies over in time for the next Mot, in July, sounds like a long time but when you struggle to spare one day a week time soon passes.
Also off to Andys tomorrow to collect my swag.
-Waffle boards, Rock bucket and rear disc conversion he's been keeping safe for me
-Some 4.8 samurai diffs and a funky steering wheel and boss.
I don't even think mine is worth attempting to repair, everywhere you prod is rusty or rotten. Amazed I haven't fallen through the floor yet. Everytime I pressure wash it more and more day light comes through my foot well.
The plan is to repair it and swap the bodies over in time for the next Mot, in July, sounds like a long time but when you struggle to spare one day a week time soon passes.
Also off to Andys tomorrow to collect my swag.
-Waffle boards, Rock bucket and rear disc conversion he's been keeping safe for me
-Some 4.8 samurai diffs and a funky steering wheel and boss.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
Re: Jordi's 1988 Samurai Build
Jordi wrote:Well I'm off to look at a truck cab / tray back body tomorrow. It's doesn't look perfect in the pics, but how many rot free SJ bodys even exist? I'm hoping it will be repairable, will require some adjustment to fit over my tyres anyway and mount my exhaust.
I don't even think mine is worth attempting to repair, everywhere you prod is rusty or rotten. Amazed I haven't fallen through the floor yet. Everytime I pressure wash it more and more day light comes through my foot well.
The plan is to repair it and swap the bodies over in time for the next Mot, in July, sounds like a long time but when you struggle to spare one day a week time soon passes.
Also off to Andys tomorrow to collect my swag.
-Waffle boards, Rock bucket and rear disc conversion he's been keeping safe for me
-Some 4.8 samurai diffs and a funky steering wheel and boss.
Pfft youll probably leave with more than that
Andys Rusty Suzuki Emporium
- donkeychomp
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- Jordi
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- Location: Darlington, Co. Durham
Re: Jordi's 1988 Samurai Build
Already taking a three and a half pickup, maybe I should bring the trailer too just in case?
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
- Jordi
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- Location: Darlington, Co. Durham
Re: Jordi's 1988 Samurai Build
Not gonna say it was 470 wasted miles but could have been better. Still after a body.
Or maybe utilise the KJA?
Or maybe utilise the KJA?
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
- dan_2k_uk
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Re: Jordi's 1988 Samurai Build
Body off. Stick it on its side. 20 strongbows. Lick of paint
Janspeed manifold, LWB Vit vented discs and calipers
Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.