Samurai shell resto.

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Fri Jan 31, 2014 6:45 pm

Early finish my arse! I'm not even home. Only 200miles away, got to be back for 8 in the morning for a course too.

Hopefully get some workshop time tomorrow afternoon.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Sat Feb 01, 2014 9:19 pm

Maybe tomorrow now. :argh:
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Sun Feb 16, 2014 1:37 pm

Cut some more out the other night and also started to strip the front axle as i wanted the case. I knew the CV joint had gone but didn't expect to find crushed ball bearings and the inside of the case to be badly scored (possibly scrap). So I need to give it all a clean.

The front discs seem almost new though so they will do for my rear brake conversion.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Tue Mar 11, 2014 1:45 pm

Roll on Monday! Booked a days holiday so I can get some more done. Time is ticking to Billing!
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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dan_2k_uk
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Re: Samurai shell resto.

Post by dan_2k_uk » Tue Mar 11, 2014 5:02 pm

Better get cracking then. I've finished off a few bits on the shed and my lounge is ready for plastering. I'm looking forward to getting back on with my zook.
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Mon Mar 17, 2014 5:21 pm

Finally got some more done!

All the major cutting is now finished, I think. Rear arches all cut out and shaped around the floor pan and seat belt housing, sills all squared up with straight edges.

Next things to sort is to clean off the paint where it's to be welded and starting cutting new panels to fit.

In a few areas there was some rust I never expected nothing major though.
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1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Samurai shell resto.

Post by Jordi » Tue Mar 18, 2014 7:54 pm

Having a major think, while its all stripped do I replace the floor with new panelling?

Remove as much of the double skinned areas as possible? Few areas to trap mud and damp? I think this is a major cause of the seam behind the seats rotting out.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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dan_2k_uk
I spend far too much time on here
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Location: Swindon, Wiltshire

Re: Samurai shell resto.

Post by dan_2k_uk » Tue Mar 18, 2014 8:08 pm

I would just en-tomb it from bottom and inside with some thicker metal and forget about that void.
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

User avatar
Jordi
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Posts: 7534
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Re: Samurai shell resto.

Post by Jordi » Tue Mar 18, 2014 8:42 pm

That's an idea. Next job is a thorough clean with an abrasive pad, make sure I have got all the rot out.

I just want to start and put it back together, thinking about taking a week off in April. Hopefully that would ensure I get it done for May.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
Bow down before me
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Joined: Sun Nov 29, 2009 2:35 pm
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Re: Samurai shell resto.

Post by Jordi » Wed May 07, 2014 8:21 pm

Well, supposed to be off next week to do this. Fingers crossed.

Gotta go collect my steel and welder gas yet.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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