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Re: SJ410 - turbo diesel conversion

Posted: Fri Dec 12, 2014 2:30 pm
by samus II
..just clicked that it's /not/ a turbo motor you've put in. whoops haha

Re: SJ410 - turbo diesel conversion

Posted: Fri Dec 12, 2014 10:42 pm
by Husky
samus II wrote:..just clicked that it's /not/ a turbo motor you've put in. whoops haha
sorry? its a 1.5 turbo diesel isuzu engine ive put in.

Re: SJ410 - turbo diesel conversion

Posted: Fri Dec 12, 2014 11:36 pm
by ScottieJ
samus II wrote:How does the sj gearbox hold up with the strain from all the extra torque?
All the extra torque? There isn't much ;)

The X15dt (t4ec1) is 66bhp and 97lbs-ft

The vitara G16 16v that is a very common swap is 95bhp and 97lbs-ft and the transmission holds up fine.

Re: SJ410 - turbo diesel conversion

Posted: Sat Dec 13, 2014 1:08 am
by twiss
ScottieJ wrote:[
The vitara G16 16v that is a very common swap is 95bhp and 97lbs-ft and the transmission holds up fine.
Apart from it seems to go through cheap clutches rather quickly ;)

Re: SJ410 - turbo diesel conversion

Posted: Sat Dec 13, 2014 1:10 am
by ScottieJ
And that's why I don't fit cheap clutches :lol:

Re: SJ410 - turbo diesel conversion

Posted: Sat Dec 13, 2014 9:47 pm
by Rhinoman
twiss wrote: Apart from it seems to go through cheap clutches rather quickly ;)
That reminds me of this page:

http://www.nitromax.nl/SAMENGINESWAP.HTM

Re: SJ410 - turbo diesel conversion

Posted: Wed Feb 04, 2015 9:10 pm
by Husky
Update! got some more work done to here.

Drained the petrol from the tank and hooked up the fuel lines, primed the system and now have it running straight from the tank :) ive got a fuel filter from a diesel fiesta to mount and plumb in as its running a little inline filter that allows fuel to run back into the tank so you have to prime it every time.

Ive got the glow plugs hooked up to a motorbike starter solenoid on a little button in the cab which seems to be working spot on. luckily the temp sensor on the isuzu engine is compatible with the sj clocks so thats a bonus.

ive got some thick gauge cable and battery lugs so can hook up the alternator soon.

i went for a clio/ kangoo radiator as both ports are on the right which i need for the isuzu engine but its a tad too big so im going to go back to the standard rad and stick a nice big fan on it.

just odd little bits now and then its ready to go for mot, needs 2 little patches of welding but nothing major.

the only problem im having is the top coolant flange is touching the bulkhead and there isnt really enough room to cut a hole in it as the heater is right behind it so ive bought a thermostat housing off an astra DTI which comes out at more of an angle so that should hopefully sort that problem out, as you can hear on the video the engine vibrates through the bulkhead.

Some pics.

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Click Here for Youtube Video


Re: SJ410 - turbo diesel conversion

Posted: Wed Feb 04, 2015 9:52 pm
by Anton
Top work!

You'll have 'er out and about soon!

Re: SJ410 - turbo diesel conversion

Posted: Sat Feb 07, 2015 10:01 pm
by Husky
Anton wrote:Top work!

You'll have 'er out and about soon!
hopefully, want to get it ready for mot soon but been saying that since christmas lol.

Re: SJ410 - turbo diesel conversion

Posted: Sat Feb 07, 2015 10:02 pm
by Husky
the astra water manifold flange thingy came through today, looks like it should clear nicely.

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