1.6 8v conversion snags

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Richie
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1.6 8v conversion snags

Post by Richie » Thu Feb 21, 2013 6:53 pm

Ive taken on someone elses half finished 1.6 8v conversion in a sj and just wanted to clear up a couple of snags ive come across as its to cold to be making to many mistakes.

It had a 1.3 gear box bolted to it with only 2 bolts holding it on (one on the left and one on the right) there were 2 bolts missing from the top, the holes in the engine i think are 12mm fine thread but the holes that line up with it in the gear box are 10mm wide. Am i right in thinking i have to drill out the 2 top gear box holes to 12mm?

Also i can make out that the clutch bolted onto the fly wheel is a valeo one, the clutch and fly wheel to my understanding needs to be from a 1.3 right? If so how can i tell if its a 1.3 flywheel and clutch.

Thx again :)

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dan_2k_uk
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Re: 1.6 8v conversion snags

Post by dan_2k_uk » Thu Feb 21, 2013 6:55 pm

Yes the top bolts holes need drilling out and the bolts from the vit used.

The 1600 clutch and flywheel wont physically fit inside the 1300 gearbox so you are all good there. :thumbup:
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Richie
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Re: 1.6 8v conversion snags

Post by Richie » Thu Feb 21, 2013 6:59 pm

ty, that clears that up nice and fast

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Christoff
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Re: 1.6 8v conversion snags

Post by Christoff » Thu Feb 21, 2013 10:56 pm

So what's this conversion like to do then? Decent ?

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twiss
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Re: 1.6 8v conversion snags

Post by twiss » Fri Feb 22, 2013 8:32 am

Its dead easy.... I've done 5 of them so far :)
if you are replacing an engine anyway there's almost no point in not putting a 1.6 in hehe
Twiss

'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

"If brute force doesn't fix your problem, you aren't using enough of it."

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dunnin21
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Re: 1.6 8v conversion snags

Post by dunnin21 » Fri Feb 22, 2013 10:34 am

Iv just done this conversion nit that hard at all. Hardest bit for me was the loom with me keeping it as a spi. The gains that I hav got make it well worth it

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dan_2k_uk
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Re: 1.6 8v conversion snags

Post by dan_2k_uk » Fri Feb 22, 2013 10:58 am

Done it 3 times. Nice and easy. Great power/torque for weight and size.
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Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.

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Christoff
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Re: 1.6 8v conversion snags

Post by Christoff » Fri Feb 22, 2013 4:40 pm

Do you normally ditch the SPI system and just stick a weber or SU on it then ?

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Jordi
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Re: 1.6 8v conversion snags

Post by Jordi » Fri Feb 22, 2013 4:44 pm

Dan has, Scottie has, i will be. SUs in garage, manifolds at Rockwatts
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: 1.6 8v conversion snags

Post by Jordi » Fri Feb 22, 2013 4:44 pm

They may have converted 1.6 carbs to SU carbs
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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