1.6 16v swap wiring

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Dahmun
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1.6 16v swap wiring

Post by Dahmun » Sat Apr 20, 2013 5:55 am

Hello to all,

I will be doing 16v swap into my samurai. I would like to know if I can just remove all none engine management wiring from 16v harness and leave wires from ecu to engine and other components. Will this work or am I missing something? I will run power from samurai harness to 1.6 harness to power ecu. The wiring diagram I would like to use is below.
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ScottieJ
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Re: 1.6 16v swap wiring

Post by ScottieJ » Sat Apr 20, 2013 9:07 am

Yes that is the way I would do it, don't forget to get the best results you'll want to fit a VSS into the speedo, there's a number of ways to do this, ill post some links up later.
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ScottieJ
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Re: 1.6 16v swap wiring

Post by ScottieJ » Sat Apr 20, 2013 10:02 am

Zuki Build

Steady as she goes!

Dahmun
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Re: 1.6 16v swap wiring

Post by Dahmun » Sat Apr 20, 2013 1:58 pm

Thanks guys. I have the warbird wiring manual but I was wondering if instead of completely deconstructing the harness if I can just deconstruct the ecu connector side of the harness and label the wires. Then after remove all auxillary non engine specific wiring, then reconstruct ecu connectors wiring and run power to 1.6 white power wire for ecu power. I think that wire is A1 on wire diagram. Am I missing anything here?

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Darrell
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Re: 1.6 16v swap wiring

Post by Darrell » Sat Apr 20, 2013 4:52 pm

Welcome to the club :thumbup:

I've got this diagram of the MFI wiring.....
Untitled - 1.jpg
Untitled - 1.jpg (467.85 KiB) Viewed 12041 times
EDIT: But now I have a better one for the manual transmission version (nicked from the link above, just cut, pasted and spliced :thumbup: )



And credit to J.Benoit for doing this diagram in the first place :thumbup:
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Vitara EFI wiring 2.jpg
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2005-GV 1600se, "Hell" What do I know!

Dahmun
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Re: 1.6 16v swap wiring

Post by Dahmun » Mon Apr 22, 2013 12:51 am

I don't understand this wiring diagram though. Is the one I put up sufficient?

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Darrell
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Re: 1.6 16v swap wiring

Post by Darrell » Mon Apr 22, 2013 6:44 pm

I don't know, It's so small I can't read anything :oops:
2005-GV 1600se, "Hell" What do I know!

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gp7186
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Re: 1.6 16v swap wiring

Post by gp7186 » Mon Apr 22, 2013 8:03 pm

I used warbirds diagram when I did my 16v swap I also did not strip the loom into individual wires and connectors I just started at each plug and removed any wires not on the diagram. I then put in the feeds for fuel pump e, t, c and then tested each cable or connection for continuity and then taped up the loom and it runs fine.
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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