1991 Suzuki Samurai build

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dan_2k_uk
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Re: 1991 Suzuki Samurai build

Post by dan_2k_uk » Sun Aug 04, 2013 11:38 pm

Nice work. I plan to make something similar for my YJ conversion but I plan to make it totally bolt on and tie it into my front bumper and recovery points.
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Re: 1991 Suzuki Samurai build

Post by ScottieJ » Mon Aug 05, 2013 9:54 am

Nice work :thumbup: how much lower is the YJ mount than the SJ spring mount, its hard to tell from the picture but looks like the spring might catch the original spring mount during compression. My front relocation plates put the mount 20mm lower and 100mm back from the original and the spring slightly catches it at full bump sometimes.
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Birdman this is one of the benefits, you don't need whacky shackles for good flex ;)
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Re: 1991 Suzuki Samurai build

Post by gp7186 » Mon Aug 05, 2013 10:58 am

ScottieJ wrote:Nice work :thumbup: how much lower is the YJ mount than the SJ spring mount, its hard to tell from the picture but looks like the spring might catch the original spring mount during compression. My front relocation plates put the mount 20mm lower and 100mm back from the original and the spring slightly catches it at full bump sometimes.
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Birdman this is one of the benefits, you don't need whacky shackles for good flex ;)
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Thanks for the replies scottie I am 90mm pin centres but only 10mm lower but the springs are only 62mm wide and the original spring mount has a gap of 65mm so im hoping it will clear if not il trim off the bottom of the original mount a bit heres a pic from inside the mount to show the current clearance
IMG_2013080510126.jpg
IMG_2013080510126.jpg (47.04 KiB) Viewed 8989 times
Heres a pic with the front mounts painted and fitted with bushes
IMG_2013080533559.jpg
IMG_2013080533559.jpg (54.41 KiB) Viewed 8989 times
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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Re: 1991 Suzuki Samurai build

Post by ScottieJ » Mon Aug 05, 2013 11:21 am

Looks a lot better from that angle :thumbup: Are yours original YJ springs? Mine are 64mm wide so that extra 2mm should help. Mine hasn't caused an issue as they hardly catch at all really just thought I'd mention it so you can look out for it when you flex it up for the first time :thumbup:
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Re: 1991 Suzuki Samurai build

Post by gp7186 » Mon Aug 05, 2013 2:06 pm

ScottieJ wrote:Looks a lot better from that angle :thumbup: Are yours original YJ springs? Mine are 64mm wide so that extra 2mm should help. Mine hasn't caused an issue as they hardly catch at all really just thought I'd mention it so you can look out for it when you flex it up for the first time :thumbup:
Thanks for the heads up il check It out. The springs are an aftermarket spring from crown automotive USA I got a friend import them for me
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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Re: 1991 Suzuki Samurai build

Post by gp7186 » Sun Aug 11, 2013 11:52 am

Bit more progress this week got my mate get me some super pro bushes, I have ended up with the full yj kit but the chassis bushes were to big on both ID anx OD so I had to machine them(which aint easy as they are so soft) and make sleeves for the bores
IMG_2013081141698.jpg
IMG_2013081141698.jpg (42.88 KiB) Viewed 8959 times
I them made a pair of shackles with 75mm pin centres
IMG_201308114196.jpg
IMG_201308114196.jpg (44.27 KiB) Viewed 8959 times
I then pressed in the bushes and sleeves
IMG_2013081140782.jpg
IMG_2013081140782.jpg (41.66 KiB) Viewed 8959 times
Then fitted the shackles
IMG_2013081153873.jpg
IMG_2013081153873.jpg (53.57 KiB) Viewed 8959 times
A quick test for flex with the jack and springs flattened out, they have so much flex very pleased at the moment
IMG_2013081120975.jpg
IMG_2013081120975.jpg (50.36 KiB) Viewed 8959 times
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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Re: 1991 Suzuki Samurai build

Post by Ladaman » Thu Aug 15, 2013 7:18 pm

Nice job on the springs.

I hope you have made a few drawings of the parts, as I might request a copy when I get around to fitting mine ;)
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gp7186
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Re: 1991 Suzuki Samurai build

Post by gp7186 » Thu Aug 15, 2013 8:32 pm

Ladaman wrote:Nice job on the springs.

I hope you have made a few drawings of the parts, as I might request a copy when I get around to fitting mine ;)
I wouldnt quite call them drawings more like squiggles on fag packets but im sure I can neaten them up if required
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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Re: 1991 Suzuki Samurai build

Post by sam16v » Sun Aug 25, 2013 10:42 am

Nice job as usual! you've got some serious skills. Those high steer arms are a work of art.
looking forward to seeing how it all sits whether it be Spua or Spoa.
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gp7186
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Re: 1991 Suzuki Samurai build

Post by gp7186 » Sun Aug 25, 2013 5:38 pm

sam16v wrote:Nice job as usual! you've got some serious skills. Those high steer arms are a work of art.
looking forward to seeing how it all sits whether it be Spua or Spoa.
Thanks :thumbup: I now have the front end boxed up and finished so its now on its wheels and its an inch lower than with the standard springs SPOA with add a leafs that I was previously running so I think i will keep it like this, that way I can use them high steer arms
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

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