shackle bolt sizes

Post your questions about your suspension and steering problems here!
Post Reply
courior
Can I have a tow
Can I have a tow
Posts: 357
Joined: Wed Jul 02, 2014 8:00 pm
Location: Malta

shackle bolt sizes

Post by courior » Sun Oct 12, 2014 8:42 pm

Hi all.

Got me some new bushes for all 4 corners. The bolt hole in the bushes is 12mm wide but the original bolts are 10mm thick measured at the thread poking out currently. I'mggoing to be making new shackles so wa swondering if it would be best to go withthe original size bolt, or switch to 12mm bolts? I guess bigger is better but maybe there is a reason for having them at 10mm?

Cheers

Courior
Maruti Gypsy MG410
Electric Fan upgrade
5 speed box
30" Insa Turbo Saharas
1.5" Shackle Lift
LWB Pickup Conversion
Lots of stickers and a Skull gearknob.
Daymaker led lights

User avatar
Darrell
Suzuki, will you marry me?
Suzuki, will you marry me?
Posts: 2988
Joined: Wed Feb 23, 2011 7:54 pm
Location: south oxfordshire
Contact:

Re: shackle bolt sizes

Post by Darrell » Sun Oct 12, 2014 9:03 pm

They are actually 12mm. The original shackles bolts are stepped so they can be tightened up fully and not compress the bush.
Diagram I did when mine was in pieces.......
Attachments
Standard shackle bolts.jpg
Standard shackle bolts.jpg (85.32 KiB) Viewed 4768 times
2005-GV 1600se, "Hell" What do I know!

courior
Can I have a tow
Can I have a tow
Posts: 357
Joined: Wed Jul 02, 2014 8:00 pm
Location: Malta

Re: shackle bolt sizes

Post by courior » Sun Oct 12, 2014 9:43 pm

Your diagram looks just like mine so that's good news lol. I see about the stepped size there. I'm going to go with new bolts all round. Cheers for the reply mate. :)
Maruti Gypsy MG410
Electric Fan upgrade
5 speed box
30" Insa Turbo Saharas
1.5" Shackle Lift
LWB Pickup Conversion
Lots of stickers and a Skull gearknob.
Daymaker led lights

User avatar
88SJ
Engaged 4wd low
Engaged 4wd low
Posts: 220
Joined: Wed Dec 26, 2012 12:33 pm
Location: Solihull

Re: shackle bolt sizes

Post by 88SJ » Wed Nov 26, 2014 9:18 pm

Darrell wrote:They are actually 12mm. The original shackles bolts are stepped so they can be tightened up fully and not compress the bush.
Diagram I did when mine was in pieces.......
having bought a full set of bushes about a year ago I am actually going to fit them this weekend. Had a look at my SJ service manual and my SJ parts catalogue and once again Darrell is more helpful!!

Thank you Darrell...you are a walking Suzuki encyclopaedia!!!

Paul

Post Reply