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Re: Andy's LWB Zuke
Posted: Fri Nov 08, 2013 7:03 pm
by ferris
Yeah iv got a set of fronts and rears. I bought mine second hand but the guy originally got them from those guys on ebay. If you check the add for the front springs they are marked as standard duty and yes the front ones flex great.
I'v had those heavy duty rear ones on my SJ for about 18 months and they work well for everyday use. Just cant get as much flex as i would like out of them when im off road. Not to sure what there like to alter, but surely cant be to hard. I'l probably try and remove the bottom 2 leafs when i eventually get round to changing my axles.
Re: Andy's LWB Zuke
Posted: Fri Nov 08, 2013 9:02 pm
by Anton
dan_2k_uk wrote:Scottie had some cheap shocks that seem to have worn well but I can't remember what they are.
Astra shocks, with the pins converted to eyes by welding on rings, right?
The other suggestion was Rav4 shocks. Someone with a shiney SJ fitted them, I just can't remember who right now...
Seen Rav4 shocks on the bay for £20 a pop. That's gotta be cheaper than ES1000's. Having said that, I have a set of ES1000's I knicked off a junker, I just haven't gotten around to fitting them to my SJ...
Re: Andy's LWB Zuke
Posted: Fri Nov 08, 2013 10:33 pm
by donkeychomp
How about a set of these. Don't be fooled, they are KYB shocks, £19 a pop.
Re: Andy's LWB Zuke
Posted: Sat Nov 09, 2013 1:41 am
by ScottieJ
Yeah mine are KYb astra shocks, they work well offroad but are a bit stiff on road in the back because of the lack of weight.
Rough country aren't that much better than pro comps but you can get them from llama4x4
One day I'll actually get around to ordering some bilstein 5125s from the US
Re: Andy's LWB Zuke
Posted: Sat Nov 09, 2013 12:09 pm
by AndyD
Thanks for the help and info guys. I'm gonna start new threads for any item specific questions I have, and I'm making a start on the car this weekend so pics to follow...
Re: Andy's LWB Zuke
Posted: Fri Nov 15, 2013 1:09 pm
by AndyD
So I've actually made a physical start now;
Taken off the bumpers and arches to find a very shocking amount of rust (barely any!)
- Bumperless front;
- DSC_0408.jpg (893.82 KiB) Viewed 6454 times
- Bumperless rear;
- DSC_0411.jpg (1.07 MiB) Viewed 6454 times
- Rust-free arches!
- DSC_0410.jpg (1.09 MiB) Viewed 6454 times
Worst place which will need patching is the front n/s corner but that's old crash damage.
- Old crash damage;
- DSC_0409.jpg (1012.96 KiB) Viewed 6454 times
Started stripping everything out of the engine bay.
- Engine bay strip-down begins;
- DSC_0420.jpg (849.09 KiB) Viewed 6454 times
And got the 1.6 on a ghetto engine stand for some refurbing...
- Simple engine stand;
- DSC_0422.jpg (907.61 KiB) Viewed 6454 times
Re: Andy's LWB Zuke
Posted: Fri Nov 15, 2013 2:13 pm
by twiss
Nice carpet
Re: Andy's LWB Zuke
Posted: Sat Nov 16, 2013 10:48 am
by Anton
Nice wall - it looks almost like Tim sprayed his doors against it!
Re: Andy's LWB Zuke
Posted: Fri Apr 04, 2014 1:14 pm
by AndyD
Well, it's been a while!...
Other commitments pushed this aside for a while but I'm back on it now.
So I thought I'd give a quick update on what I've been up to;
Firstly, the 1.6 engine refurb has turned into a complete rebuild! (why not eh?!)
Currently all in bits being cleaned, everything's in great shape (can't have had too much of a hard life), got a bit more cleaning to do and source the parts i need and then reassembly can start.
- A 1.6 in pieces!
- DSC_0434.jpg (849.8 KiB) Viewed 6314 times
- A nicely cleaned up piston:
- DSC_0435.jpg (869.94 KiB) Viewed 6314 times
- The block's nearly clean...
- DSC_0441.jpg (883.44 KiB) Viewed 6314 times
- A simple way to organize the head components:
- DSC_0442.jpg (979.77 KiB) Viewed 6314 times
Re: Andy's LWB Zuke
Posted: Fri Apr 04, 2014 1:30 pm
by AndyD
Then I finally got round to getting the TIG welder I always wanted!
- Built myself a nice trolley for it by modding a cheap tool trolley:
- DSC_0468.jpg (918.32 KiB) Viewed 6313 times
Welding Project No. 1 was to make a jack adapter for the axles...
I treated this as TIG practice 101. (Done a lot of MIG and Oxy/Acet before but never TIG).
Lots of nice different angles in this frame design so got some good practice down
- The basic frame:
- DSC_0469.jpg (840.9 KiB) Viewed 6313 times
- Close up on some of the beads:
- DSC_0470.jpg (825.33 KiB) Viewed 6313 times
- The finished article:
- DSC_0475.jpg (832.18 KiB) Viewed 6313 times
Then mini project No. 2 was to make some extended axle stands to lift the beast up high enough for the new springs, wheels and tyres (basically just tube with a V welded to the top).
This was also nice practice as the plate was about twice as thick as the tube, I pre-ran a bead round the end of the tube at low amps to avoid burning through, then welded this to the plate at a higher amperage to get a good solid weld bead all round.
This is the front sitting on the stands at their lowest setting;
- Up on the new axle stands:
- DSC_0486.jpg (728.46 KiB) Viewed 6313 times
I must say, I am now absolutely in love with my TIG!
Next step is to try my hand on some Aluminium... (yes, converted manifold for SU is on the cards!)