Clutch Replacement

Starts at the flywheel, ends at the hubs, any problems along them lines, ask your questions here.
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zook123
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Clutch Replacement

Post by zook123 » Mon Dec 09, 2013 7:19 pm

Guys,

Looking at a nice Samurai at the end of the week, which as far as I'm aware needs a new clutch, it's a 1.3 D Reg, and I'm thinking that it shouldn't be too bad of a job to replace? Is it an engine out job, or am I able to just shift the gearbox over to replace?

Or, if anyone has a guide, would be much appreciated!

Dean
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2002 Jimny O2 Ragtop
Safari Snorkel, Freewheeling Hub Conversion
Diff Breathers, G/Box and T/Box Breathers, 2in Suspension Lift
HD Recovery Points and Winch Plate
Kuhmo KL71 MT / Goodyear Wrangler AT


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ScottieJ
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Re: Clutch Replacement

Post by ScottieJ » Mon Dec 09, 2013 8:05 pm

Jack the front end up or put it on some ramps to give you some more space.

Then remove intermediate prop from between the gearbox and tbox.

Then remove gearbox from underneath, sometimes it helps to get some one to tilt the engine forwards during removal for a bit of extra space.

Should be able to do it in around and hour and a half 2 hours.

I've done so many it takes me about an hour nowadays. :lol:
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Jordi
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Re: Clutch Replacement

Post by Jordi » Tue Dec 10, 2013 8:59 am

1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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