Samurai shell resto.

Got an vehicle build underway? post up pictures and tell us all how its going!

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Mon Jan 06, 2014 8:55 pm

When I collected it I suspected it had been repaired in the past. As unloved as it looked the repairs previously done seem quite good, someone has even gone to the extent of replacing the rear wings with pattern panels.

Fingers crossed no nasty surprises lurking under the grime. (got my optimistic head on today)
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Re: Jordis shagging wagon

Post by turbo-tom » Mon Jan 06, 2014 9:02 pm

Jordi wrote:Alloy aftermarket tank?

No issues with the filler cap being inside the vehicle for the MOT man?
Yeah it is 3mm ali through out with 2 baffles in it. :)

and no issues with mr mot man about it as long as its not leaking and locking by locking the mean secure thats what mine said anyway! :)
Tom :)

Ford Fiesta ST :D

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Mon Jan 06, 2014 9:07 pm

turbo-tom wrote:
Jordi wrote:Alloy aftermarket tank?

No issues with the filler cap being inside the vehicle for the MOT man?
Yeah it is 3mm ali through out with 2 baffles in it. :)

and no issues with mr mot man about it as long as its not leaking and locking by locking the mean secure thats what mine said anyway! :)
Might not be as much hassle as i thought them. Although once a spare 33 and fuel tank are in the back won't leave much space, lol.

Possible false floor with.the fuel tank and spare underneath.

Just want to get home, go weigh all my scrap in and get Mr Angry out!
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Thu Jan 09, 2014 8:49 pm

The weekend is getting closer! Mr Angry is primed and ready!

I've just watched ferris' build video on YouTube (again) may try and do something similar. Not sure if I'm that tech savvy anymore.

Been thinking through the week and I'm gonna cut the arches out to the top of the indented line for more clearance. I'd like to lose the bump stop extensions for more articulation. If I can gain 50mm more it'll be 40mm more than the current wings would allow.

Once I start the cutting I'll update it in my main build thread. The anticipation is once again killing me. Hoping for a.reasonable finish tomorrow to get it stripped down a bit more.

Engine, t/box, fuel tank and dash to remove. Windows out, front clip off, roll cage off. All to do. Then pick it up and move it onto the pressure wash for some close up cleaning.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Fri Jan 10, 2014 8:15 pm

Had 4 hours at it this afternoon.
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Anyone repaired the windscreen surround?

More investigation to do yet. I do have a spare soft top windscreen surround I could cut the section out of to repair it.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Re: Jordis shagging wagon

Post by donkeychomp » Fri Jan 10, 2014 10:01 pm

I had to repair the surround on my old 410, did it with the windscreen in situ, I sanded away till there was clean metal and filled it. Lasted about 8 years until I sold it.
If it ticks over...leave it

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Sat Jan 11, 2014 2:23 pm

Another 3 hours
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It's covered in some kind of thick gungy oily stuff inside. May need to give it a soak in something.

All the oily bits are stripped off bar the axles. Interior is removed except the dash.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Jordi
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Re: Jordis shagging wagon

Post by Jordi » Mon Jan 13, 2014 2:44 pm

Quite pleased with how quickly I'm getting this stripped down. Dash and loom are the last major things to remove.

The loom has been well and truly messed with so that be removed with wire cutters. Dash is messy to say the least.

I didn't get around to chopping out the rust at the weekend, got a couple of bags of rubbish to bin and found £6.27 in change under the seats.

Some of the panels have mild surface rust so a plan to flat them off and just coat them in cheap rattle can primer has been devised.

The front clip and bonnet don't seem too bad either, probably just store those as spares.

I do need to go get some sheet steel though!
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

Anton
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Re: Jordis shagging wagon

Post by Anton » Mon Jan 13, 2014 4:59 pm

My SJ wasn't really worth saving. I did it anyway (for the learning experience, plus it was part of the family by then).

I love how you take SJ's others would break for bits, and make them well again. :D
1985 SJ413VX (SJ50V) with SPOA, rear disc brakes, 31x10.5R15 Kaiman Malatesta tyres, an MOT and a lot left to do!

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Re: Jordis shagging wagon

Post by ScottieJ » Mon Jan 13, 2014 5:21 pm

Anton wrote:I love how you take SJ's others would break for bits, and make them well again. :D
My longwheelbase is a fine example of that :lol:
Zuki Build

Steady as she goes!

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