1991 Suzuki Samurai build

Got an vehicle build underway? post up pictures and tell us all how its going!

Builds threads only please.
User avatar
gp7186
Engaged 4wd low
Engaged 4wd low
Posts: 112
Joined: Sun Sep 13, 2009 5:32 pm
Location: newcastle-under-lyme

Re: 1991 Suzuki Samurai build

Post by gp7186 » Sun Aug 25, 2013 5:51 pm

Right so now the fronts done im on to the rear firstly remove the old rear springs and axle
IMG_2013082540193.jpg
IMG_2013082540193.jpg (48.25 KiB) Viewed 8172 times
Then I measured up to make relocation plates which will be bolted into the original spring mount and ended up with a pair of these
IMG_2013082556775.jpg
IMG_2013082556775.jpg (51.48 KiB) Viewed 8172 times
IMG_2013082526263.jpg
IMG_2013082526263.jpg (45.33 KiB) Viewed 8172 times
I then pressed in the superpro bushes into the YJ rears and bolted it all up
IMG_2013082512683.jpg
IMG_2013082512683.jpg (49.24 KiB) Viewed 8172 times
Ive still got to drill for the anti rotate holes but now I have a measurement to make up some shackles
IMG_2013082535775.jpg
IMG_2013082535775.jpg (44.57 KiB) Viewed 8172 times
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

User avatar
gp7186
Engaged 4wd low
Engaged 4wd low
Posts: 112
Joined: Sun Sep 13, 2009 5:32 pm
Location: newcastle-under-lyme

Re: 1991 Suzuki Samurai build

Post by gp7186 » Tue Aug 27, 2013 12:38 pm

I have now measured an made up the shackles for the rear heres some pics
IMG_2013082738375.jpg
IMG_2013082738375.jpg (50.75 KiB) Viewed 8153 times
IMG_2013082759217.jpg
IMG_2013082759217.jpg (51.98 KiB) Viewed 8153 times
IMG_2013082755200.jpg
IMG_2013082755200.jpg (53.74 KiB) Viewed 8153 times
IMG_2013082733905.jpg
IMG_2013082733905.jpg (46.3 KiB) Viewed 8153 times
Thanks for looking
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: 1991 Suzuki Samurai build

Post by ScottieJ » Tue Aug 27, 2013 12:58 pm

Looks good, some real nice fab work :thumbup:

Is there any reason that you made a kinked shackle over a straight shackle? I can see them limiting droop travel as they are because they will hit the shackle stop before reaching full droop, another option would be to cut the shackle stop off the chassis or maybe rotate the shackle.
Zuki Build

Steady as she goes!

User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7535
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: 1991 Suzuki Samurai build

Post by Jordi » Tue Aug 27, 2013 1:03 pm

All i can say is, very nice work.

As with all DIY kits i presume there will be a little trial and error once you have it up and running.

What route are you taking with your shocks and mounts for this?
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: 1991 Suzuki Samurai build

Post by ScottieJ » Tue Aug 27, 2013 1:06 pm

Jordi wrote:As with all DIY kits i presume there will be a little trial and error once you have it up and running.
This is always true, I've still got a few small changes I want to do to mine, but it drives and works well as it is so I haven't got around to them yet :lol:
Zuki Build

Steady as she goes!

User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7535
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: 1991 Suzuki Samurai build

Post by Jordi » Tue Aug 27, 2013 1:13 pm

ScottieJ wrote:
Jordi wrote:As with all DIY kits i presume there will be a little trial and error once you have it up and running.
This is always true, I've still got a few small changes I want to do to mine, but it drives and works well as it is so I haven't got around to them yet :lol:
I have a bit of concern about clearance when i fit mine. I can see Mr Angry coming out again. I'm going to hold off fitting the 410 front end for now. Once the YJs are on i'll cut that to fit.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

User avatar
gp7186
Engaged 4wd low
Engaged 4wd low
Posts: 112
Joined: Sun Sep 13, 2009 5:32 pm
Location: newcastle-under-lyme

Re: 1991 Suzuki Samurai build

Post by gp7186 » Tue Aug 27, 2013 1:25 pm

Thanks I kinked the shackles to decrease the angle between the shackle and spring eyes I may cut off the stops just in case it does catch. I am a little undecided on the shocks whether to mount them to the axle using weld on tabs or to mount them to the spring plates above the spring.

Jordi, as with anything you make there is a possibility of re-work I suppose its just fingers crossed and hope it works if it dont have another go
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: 1991 Suzuki Samurai build

Post by ScottieJ » Tue Aug 27, 2013 4:11 pm

gp7186 wrote:Thanks I kinked the shackles to decrease the angle between the shackle and spring eyes I may cut off the stops just in case it does catch. I am a little undecided on the shocks whether to mount them to the axle using weld on tabs or to mount them to the spring plates above the spring.
The shackle angle is still the same ;) the angle plane of the shackle is measured between bolt centre to bolt centre so a straight shackle would perform exactly the same as the kinked shackle, it just looks like it sits at more of an angle to the eye.

The only reason to use a kinked or 'banana' shackle as they are often called is to clear something that might be in the way during flex, like for instance the shackle stop.
So if you turned the shackles around they would allow more droop before hitting the stop :thumbup:

As for the shocks I would run some with at least 10-12" travel. The fronts are nice and easy as there is loads of room to build taller shock mounts on the chassis so you can pretty much mount the shocks wherever you want on the axle, mine are on top of the axle tube.
As you are SPOA on the rear I think you'll want to mount them to the axle tube, if you mount them to the spring plates I think you'll struggle to fit long shocks without titling them in loads and the more you tilt them in the more it reduces the dampening effect.
Zuki Build

Steady as she goes!

User avatar
turbo-tom
I spend far too much time on here
I spend far too much time on here
Posts: 4478
Joined: Fri Jun 25, 2010 9:29 pm
Location: West Sussex

Re: 1991 Suzuki Samurai build

Post by turbo-tom » Tue Aug 27, 2013 6:24 pm

On the style of Borat. very nice! :D
Tom :)

Ford Fiesta ST :D

User avatar
gp7186
Engaged 4wd low
Engaged 4wd low
Posts: 112
Joined: Sun Sep 13, 2009 5:32 pm
Location: newcastle-under-lyme

Re: 1991 Suzuki Samurai build

Post by gp7186 » Tue Aug 27, 2013 9:18 pm

ScottieJ, yeah I understand about the shackle angle to be honest I saw some online on a US site and thought they looked better less steep il run it up and see how it looks. With regards to the rear shocks I will run the same double sandwich plates on the rear so I may mount the shocks to the bottom plate
1991 Suzuki Samurai, 1.6 16v MPFI, 4.16:1 Transfer Box, Rear Lockrite Diff, SPOA, YJ Springs, 31X10.5x15 Maxxis Trepador Tyres on BK Wheels, 8000LB Winch and Bumper, PAS Conversion

Post Reply