Winch Bumper

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Winch Bumper

Post by border » Tue Nov 03, 2020 7:15 am

My son bought this heavy duty winch bumper,for his SJ, It came off an SJ with body lift, ours has lift but does not seem to fit , nothing lines up with Chassis ect, what are we missing ?
Attachments
IMG_20201026_163812.jpg
IMG_20201026_163707.jpg

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ROBBIE
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Re: Winch Bumper

Post by ROBBIE » Tue Nov 03, 2020 9:34 pm

To sound stupid, what’s not lining up? Got any more pics
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Re: Winch Bumper

Post by border » Tue Nov 03, 2020 9:52 pm

ROBBIE wrote:
Tue Nov 03, 2020 9:34 pm
To sound stupid, what’s not lining up? Got any more pics
When lifted up in to place it does not go in for the 2 bits sticking out on front of chassis, even if it did no holes line up to anywhere, there is nt any holes in chassis rails or anywhere else really will take more pics tomorrow
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IMG_20201026_163719.jpg

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Re: Winch Bumper

Post by ROBBIE » Wed Nov 04, 2020 10:36 am

The 2 brackets, did they come with the bumper? They look like they are bolted to the chassis, are they in the right place?
If both the above take them off, put them on the bumper and then see if they line up anywhere. They might need swapping about and trying different sides and that.

Also bolt through each chassis leg not just one side of it and weld some tubes in there for strength
Sid James gone but never forgotten
Jimny 1.6 not as good as an SJ but still good

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ROBBIE
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Re: Winch Bumper

Post by ROBBIE » Wed Nov 04, 2020 10:47 am

Not a pic of my SJ, stolen of the net, weld some tubes in here
92B54FE5-6A53-4762-8C1A-14F4D6486F33.jpeg
Then bolt the brackets on
Sid James gone but never forgotten
Jimny 1.6 not as good as an SJ but still good

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Re: Winch Bumper

Post by border » Wed Nov 04, 2020 12:19 pm

ROBBIE wrote:
Wed Nov 04, 2020 10:36 am
The 2 brackets, did they come with the bumper? They look like they are bolted to the chassis, are they in the right place?
If both the above take them off, put them on the bumper and then see if they line up anywhere. They might need swapping about and trying different sides and that.

Also bolt through each chassis leg not just one side of it and weld some tubes in there for strength
Thanks Mate, I did take those off, will get more pics tonight.

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Re: Winch Bumper

Post by Jordi » Wed Nov 04, 2020 5:52 pm

The brackets you had on the front of the SJ are for the original bull bar to mount.

Looking at the pics its designed to fit either side of the end of the chassis rail but i have a feeling it requires the original bumper mount bar, the round tube on the front of your SJ with the front panel bolted to it, cutting off flush with the side of the chassis rail.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Re: Winch Bumper

Post by Jordi » Wed Nov 04, 2020 5:58 pm

Those 4 bolts should line up with the holes in the end of the chassis. But the round tube needs cutting off flush to the rails.

Not sure what you would do about the body mounts though.
0443162D-5BB3-43EB-8C17-53B951D9BB9E.jpeg
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank

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Re: Winch Bumper

Post by border » Wed Nov 04, 2020 7:29 pm

Right more pics might give yous a better Idea. On my own at the mo so just propped it up in place near enough. Took those brackets off as they were in the way.
I might have to pay someone to fit this, as I cant weld.
Attachments
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IMG_20201104_173730.jpg

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Re: Winch Bumper

Post by border » Thu Nov 05, 2020 6:28 pm

Right had another look and dont think this is gonna fit without a lot of welding extra bits and pieces on which I just cant be faffed with.
I can see how it should go , but looks like someone has either cut part of the Chassis off or moved things further back.
Those brackets match up with Curve on bumper where it fits on to the round bar, but there's no way it would move up and fit in as Body Mounts are welded on , and could not be moved. Also Steering Box is right in the way too. I really think there is something missing from front end of Chassis.
Think we will have to go to plan B, we have another bumper that was in the back when it came, it matches up on chassis and brackets so will probably get it shot blasted and painted,
Attachments
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IMG_20201105_164141.jpg
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