DIY Fuel tank

Not covered by any of categories below, want a winch or need to buy some recovery gear then your question goes in here!

You will also find online parts catalogues, Service manuals and a other useful info here.
Post Reply
User avatar
dan_2k_uk
I spend far too much time on here
I spend far too much time on here
Posts: 4924
Joined: Tue May 06, 2008 5:19 pm
Location: Swindon, Wiltshire

Re: DIY Fuel tank

Post by dan_2k_uk » Thu Jan 30, 2014 11:33 pm

One of you is thinking it runs out of travel because it hits the bottom and the other is thinking it runs out because its at full droop. Either will do.
Image
Janspeed manifold, LWB Vit vented discs and calipers

Build thread -- Build photos -- HLA-Artwork
Coming soon: YJs, Trussed axles, Full float rear.
Top
User avatar
andyrew
SCUK is my life
SCUK is my life
Posts: 1820
Joined: Fri Jul 31, 2009 12:39 am

Re: DIY Fuel tank

Post by andyrew » Fri Jan 31, 2014 12:27 am

Where are you mounting the tank and spare tyre?

Saw a cool tank in a sami van before. It was the width of
the gap between the rear arches. At the front it was Flat backed but angled to
Fit behind the reclined front seats. And the face at the back curved around the
Radius of the spare tyre that was mounted in the back.

Good capacity and use of space
Andys Rusty Suzuki Emporium
Top
User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7534
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: DIY Fuel tank

Post by Jordi » Fri Jan 31, 2014 5:34 am

Looking as putting it in a very similar place and the spare behind it.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
Top
User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7534
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: DIY Fuel tank

Post by Jordi » Mon Feb 03, 2014 3:22 pm

Just spoken to a firm in Darlington who repair all kinds of oily bits (tanks, sumps, coolers etc...) and they have asked for drawings / dimensions to make me a tank.

Never promised he'd be cheap but did say if I made the tank they could pressure test and, as long as the welding isnt totally rubbish, epoxy resin line it. Which when hardened is apparently as good as a plastic tank.

So gonna go and speak to them before I try and make one.
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
Top
User avatar
turbo-tom
I spend far too much time on here
I spend far too much time on here
Posts: 4478
Joined: Fri Jun 25, 2010 9:29 pm
Location: West Sussex

Re: DIY Fuel tank

Post by turbo-tom » Mon Feb 03, 2014 3:45 pm

Sounds good buddy :)
Tom :)

Ford Fiesta ST :D
Top
User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: DIY Fuel tank

Post by ScottieJ » Mon Feb 03, 2014 3:56 pm

Personally I would make one with a built in swirl pot internally or underneath where the fuel outlets are, this is what I would do as there has been many a time when I have had well over 1/4 of a tank yet I have not been able to pick up fuel because of the angle I was at, this will always be a problem with a tank with only a single pickup/outlet and it will be even worse with a larger tank.
Zuki Build

Steady as she goes!
Top
User avatar
twiss
SCUK Computer Wizard
SCUK Computer Wizard
Posts: 6110
Joined: Mon Nov 08, 2010 2:28 pm
Location: Birkirkara, Malta
Contact:
Contact twiss

Re: DIY Fuel tank

Post by twiss » Mon Feb 03, 2014 4:17 pm

Thats what the fuel pump clicky noise is for... to let you know you're leaning over too far ;)
Twiss

'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

"If brute force doesn't fix your problem, you aren't using enough of it."
Top
User avatar
ScottieJ
The Boss
The Boss
Posts: 11620
Joined: Tue Apr 15, 2008 12:13 pm
Location: Chippenham, wiltshire

Re: DIY Fuel tank

Post by ScottieJ » Mon Feb 03, 2014 4:35 pm

twiss wrote:Thats what the fuel pump clicky noise is for... to let you know you're leaning over too far ;)
Well that's no bloody good once it no longer has a fuel supply and the engine stops ;)
Zuki Build

Steady as she goes!
Top
User avatar
Jordi
Bow down before me
Bow down before me
Posts: 7534
Joined: Sun Nov 29, 2009 2:35 pm
Location: Darlington, Co. Durham

Re: DIY Fuel tank

Post by Jordi » Mon Feb 03, 2014 6:24 pm

ScottieJ wrote:
twiss wrote:Thats what the fuel pump clicky noise is for... to let you know you're leaning over too far ;)
Well that's no bloody good once it no longer has a fuel supply and the engine stops ;)
Possibly a "v" shaped bottom to try and keep fuel as close to the pick up as possible?
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
Top
User avatar
turbo-tom
I spend far too much time on here
I spend far too much time on here
Posts: 4478
Joined: Fri Jun 25, 2010 9:29 pm
Location: West Sussex

Re: DIY Fuel tank

Post by turbo-tom » Mon Feb 03, 2014 6:32 pm

sure baffles would do the same thing rather then a swirl pot as ive had my truck at some interesting angles and never had a problem with fuel starvation.
Tom :)

Ford Fiesta ST :D
Top
Post Reply

Return to “General Troubleshooting, Offroad Gear, Welding & Fabrication”