vitara sort out

[donkeychomp]

Nice work!

[shredder]

well went out this morning got me some wire (and spare gas cos you know what would happen if I didn't!) and finished off the boot

Photo0090.jpg (241.7 KiB) Viewed 7165 times

as you can see more rust along the bottom of the doorframe so patched up the two larger holes and was left with this

Photo0091.jpg (235.76 KiB) Viewed 7165 times

thinking to myself how in the hell do I fill that well this is what I came up with seems to do the job!

Photo0092.jpg (231.14 KiB) Viewed 7165 times

Photo0093.jpg (215.64 KiB) Viewed 7165 times

Photo0094.jpg (269.53 KiB) Viewed 7165 times

so that's the boot done


however.. this is what I found underneath the carpets at the back! even more tin worm!

Photo0095.jpg (257.04 KiB) Viewed 7165 times

cut away the rot bits to leave this

Photo0096.jpg (259.96 KiB) Viewed 7165 times

another conundrum how do I work with the body mount?? well this is what I've thought, here's my template where the arrow is is the top of the bolt of the mount gonna cut a hole in the plate and weld round it here think that should do it?

Photo0097b.jpg (389.88 KiB) Viewed 7165 times

the other side also rusted in same spot! but thankfully not as bad! I must admit when I saw this hole first I did think its ebay for you!! but I think I've gone to far already to back out now! especially with all the bits I've got for it, so after a quick dig round the front floor, sills etc finding no further rust I decided just to carry on after all its only a little more welding!

[twiss]

I reckon it will be alright welding that bolt to the plate! Might make it a bit more difficult if you ever remove the body haha

[Anton]

I've found a set of Vit calipers in my bits, but they're not stripped and reconditioned, so they may not be any better than the ones you have!

[shredder]

no worries Anton cheers for looking not planning to remove body any time soon so should be ok now all I need is the weather to brighten up wet grass is no good for working on or trailing electricals across!!

[shredder]

well what with weather and work not been near it for a while but an early finish and some sunshine today have helped

Photo0111.jpg (305.04 KiB) Viewed 7115 times

body mount welded in

Photo0114.jpg (260.57 KiB) Viewed 7115 times

Photo0115.jpg (300.11 KiB) Viewed 7115 times

done

Photo0117.jpg (290.09 KiB) Viewed 7115 times

and painted!

Photo0118.jpg (296.11 KiB) Viewed 7115 times

tomorrow I shall get stuck into the other side!

[Jordi]

Nice to see the progress continuing. Some pretty tidy patchwork, presume you've sealed all the underside of them too?

[shredder]

yeah clean them up and paint the underneath before welding them in, gonna under seal later on too

[shredder]

well that's the floor finally finished working between the showers! got it done just before one almighty downpour!
as you can see its not quite as bad on this side

Photo0121.jpg (298.31 KiB) Viewed 7098 times

Photo0122.jpg (293.46 KiB) Viewed 7098 times

got all my essential tools close by

Photo0123.jpg (261.08 KiB) Viewed 7098 times

bit more patches than I woulda liked but what the hell, makes life easier

Photo0128.jpg (261.08 KiB) Viewed 7098 times

Photo0129.jpg (252.96 KiB) Viewed 7098 times

[shredder]

well got the interior back in

Photo0132.jpg (181.07 KiB) Viewed 7070 times

sorted the hole in my bonnet was gonna weld in a patch but then thought bugger it its only the skin that's rusty so cut the rot out and used fiberglass

Photo0133.jpg (185.26 KiB) Viewed 7070 times

Photo0134.jpg (198.23 KiB) Viewed 7070 times

Photo0137.jpg (131.74 KiB) Viewed 7070 times

got home today to find my new grill had turned up so now can get on with making my new bumper

Photo0143.jpg (412.65 KiB) Viewed 7070 times