rotten sills

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kevin9044
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rotten sills

Post by kevin9044 » Wed Sep 24, 2014 4:59 pm

I have now discovered my sills are totally rotten. Is it easiest to cut out the rot and replace with box section and if so what size? thanks.
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ROBBIE
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Re: rotten sills

Post by ROBBIE » Wed Sep 24, 2014 5:05 pm

I used 100x100 mm box, but not the easiest to weld thick box to bodywork
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Jimny 1.6 not as good as an SJ but still good
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ROBBIE
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Re: rotten sills

Post by ROBBIE » Wed Sep 24, 2014 5:10 pm

Get the tyres size you want then do sills as once it's on it's a pig to cut
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Jimny 1.6 not as good as an SJ but still good
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kevin9044
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Re: rotten sills

Post by kevin9044 » Wed Sep 24, 2014 8:12 pm

Thanks Robbie. I didnt even think about tyre size! Im very new to all this..its my 1st build/renovation.
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Jordi
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Re: rotten sills

Post by Jordi » Wed Sep 24, 2014 8:53 pm

Made a set.

http://forum.suzukiclubuk.co.uk/vi ... 7&start=70
1988 Samurai - Truck Cab & Tray Back - 1.6 8v & HIF44 - Snorkel - Stack Exhaust - PAS, YJs & 33s - Trussed, Gusseted & Pumpkin Capped Axles - 4.3 R&Ps - 4.16 T/Box - Rear Air Locker - Full Float Back Axle & Discs - RCV Front Shafts - X-Eng Handbrake - Custom Fuel Tank
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kevin9044
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Re: rotten sills

Post by kevin9044 » Thu Sep 25, 2014 12:46 am

Looking good Jordi....shame you dont live nearer! :-)
Hope i can get it something like that...think i need some patience and practise.
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ScottieJ
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Re: rotten sills

Post by ScottieJ » Thu Sep 25, 2014 9:39 am

If you decide to go with box section sills I wouldn't go for anything thicker than 3mm ideally. I just used 90x90x3.6 I think for Johns.
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Personally I prefer to rebuild the sills out of 1.2mm sheet on mine, welding on box section sills isn't the nicest of jobs.
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kevin9044
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Re: rotten sills

Post by kevin9044 » Fri Sep 26, 2014 8:34 pm

They look good scottiej. Im a bit overwelmed with it all. Im trying to do one bit at a time but i keep seeing everything else!! Definitely prefer the box section but it does seem to be a lot of agro!!
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twiss
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Re: rotten sills

Post by twiss » Mon Sep 29, 2014 4:18 pm

People have done some pretty tidy tube sills in the past as well
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'93 Suzuki Samurai Sport 1.6 16v SU. Virtual lift, spring under, 31s
'93 Maruti Gypsy MG410

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ferris
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Re: rotten sills

Post by ferris » Mon Sep 29, 2014 5:54 pm

Box section sill are relatively straight forward as body work go's. When i did mine it was the first time i had welded anything ever! I used 90x90 box section.

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86 SJ413 tin top, 1.6 8v, SU carb, YJ spring conversion, virtual lift, 33x12.5x15 KL71's, rocklobster, rear discs, power steering.
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